the best band saw machine factory In China
Heavy Duty Band Saw
With over 40 years of band saw machine manufacture experience, LUBAN is honored to carry the TUV logo due to its adherence to TUV’s strict standards and regulations. We have been approved for 6 TUV certifications in a 20-year span.
Heavy Duty Band Saw
LUBAN is an band saw machine manufacturer that offers kinds of band saws. Our band saw factory in China offers high-performance metal band saws for industrial manufacturing.
LUBAN is also a supplier of seven types of heavy duty band saws, such as autotmatic band saws, semi-automatic band saws, horizontal band saws, miter band saws, industrial band saws, large band saws, double columnm band saws, and metal band saw blades. The automatic type is often used in batch and mass production, whereas the semi-automatic is used in unfixed requirements and non-volume cutting.
Heavy duty band saws are essential tools for metal cutting, providing the capability to achieve precise and efficient cuts in metal materials. Their contributions to enhancing efficiency, productivity, and safety are invaluable. For professionals working with metal materials, horizontal band saws remain a critical asset for achieving superior results and meeting the demands of diverse cutting needs.
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Circular cutting: ●600mm
Square cutting: ■600×600mm
Circular cutting: ●700mm
Square cutting: ■700×700mm
Circular cutting: ●800mm
Square cutting: ■800×800mm
Circular cutting: ●1000mm
Square cutting: ■1000×1000mm
Circular cutting: ●600mm
Square cutting: ■600×600mm
Circular cutting: ●700mm
Square cutting: ■700×700mm
Circular cutting: ●800mm
Square cutting: ■800×800mm
Circular cutting: ●1000mm
Square cutting: ■1000×1000mm
Heavy Duty Band Saw design
LUBAN heavy duty band saws excel at cutting thick and dense materials that other cutting tools may struggle with. Their powerful motors and robust blades ensure that challenging materials are processed with ease.
- Band saw components: saw beam, column, bed, bottom box, PLC system, hydraulic system, and transmission system.
- Band saw running: operate each function button.
- Band saw specifications: 280*280 - 2200*2200mm.
- Band saw features: it is widely used in industrial production and cutting of various metal materials.
Heavy Duty Band Saw Parts
Heavy Duty band saws are indispensable tools in the realm of metalworking. Their robust construction and versatile cutting capabilities make them vital assets in various industrial settings. This article explores the pivotal role that heavy-duty band saws play in achieving efficiency, precision, and productivity in metalworking processes.
Body
The bed of the heavy duty band saw is made of cast iron and is fixed on the base. The upright column is composed of two columns. The two columns serve as guide rails for the saw frame to support the up and down movement of the saw beam and ensure accurate guidance to ensure the stability of the saw blade. Normal cutting. In the middle is a clamping vise and a feeding table. In front of the vise is a workbench for receiving finished parts.
Band saw blade guide
The guide device is installed on the saw beam support plate of the heavy duty . It consists of left and right guide arms and guide heads. Both the left and right guide arms can move along the dovetail. The guide device is used to change the installation angle of the saw blade so that the saw blade is perpendicular to the workbench.
Electrical control system
The electrical system of the heavy duty band saw consists of a control loop composed of an electrical box, a control box, a junction box, a travel switch, etc., which is used to control the rotation of the saw blade, the lifting and lowering of the saw beam, the clamping of the workpiece, etc., so that it can operate according to certain working procedures.
Transmission mechanism
The rotary motion of the heavy duty band saw blade is driven by the main motor, pulley, and worm gear on the back of the metal band saw through a two-stage variable speed transmission to the driving wheel, and then the driving wheel and the band saw blade drive the passive wheel. The band saw blade operates at a total speed of Third gear.
Clamping mechanism
The right vise is fixed on the bed of the heavy duty band saw. The clamping screw rod passes through the inner hole of the hydraulic clamping cylinder. The left vise is connected by the screw rod and moves left and right along the guide rail. Press the clamping or unclamping button on the control panel to clamp or loosen the workpiece.
Hydraulic transmission system
The hydraulic transmission system of a heavy duty band saw is a hydraulic circuit composed of pumps, valves, cylinders, fuel tanks, pipelines and other components. It completes the lifting and lowering of the saw beam and the clamping of the workpiece under electrical control. Through the speed regulating valve, the feed speed can be adjusted steplessly to meet the cutting needs of workpieces made of different materials.
Heavy duty band saws: What It Is and What It Is Used for
Heavy-duty band saws are engineered to handle the demands of cutting substantial metal workpieces with ease. Their robust construction, powerful motors, and large cutting capacities enable them to process heavy and oversized materials effectively.
Heavy duty band saw: Component Configuration
LUBAN uses world-class power components to enhance the performance of automatic band saws.
- Electrical: Schneider, France
- Bearing: NSK, Japan
- PLC: Siemens, Germany
- Motor: Siemens, Germany
- Linear guide: Yinlei, Taiwan
- Reducer: Boxin, China
- Hydraulic system: LUBAN, China
Heavy duty band saw Optional Configuration
Frequency conversion
The knob adjusts the speed of the band saw blade, and the speed range is 0-80m/min.
Heavy duty band saw Types By Structure Design
A heavy duty band saw is the most widely used band saw machine for material cutting, and it occupies the first of the band saw machine rankings.
When it’s time to choose a heavy duty band saw machine, think beyond size and price. For cutting, machine design impacts your workflow and product quality. You need to understand their limits for the best investment.
Single-Column heavy duty band saw
Its may be a budget-friendly pick, but with challenging materials, it can wobble, affecting cut accuracy. If your projects involve heavy or thick metals, this could mean more waste and redoing work, hitting your efficiency hard.
Scissor-Type heavy duty band saw
It offer simplicity, yet the single pivot design struggles with consistency over time. This leads to more blade wear and potential inaccuracies, a costly downside when precision is your top priority.
Double Column heavy duty band saw
It is the champions of consistency. With double columns for support, they bring you the stability needed for exact cuts, even on the most formidable metals. This means less waste, less blade changeover, and more confidence in every cut.
In the long run, a double column heavy duty band saw is a wise choice. It’s an investment in fewer interruptions, steady cutting, and reliable outcomes. It’s not just about what the machine does, but how it keeps your operations sharp, predictable, and cost-effective.
Heavy duty band saw Types: Aumatic Or Semi-automatic?
A heavy duty band saw is the most widely used band saw machine for material cutting, and it occupies the first of the band saw machine rankings.
When it’s time to choose a heavy duty band saw machine, think beyond size and price. For cutting, machine design impacts your workflow and product quality. You need to understand their limits for the best investment.
Efficient Cutting
Automatic band saw machines stand out for their precision and efficiency. They operate with minimal manual intervention, leveraging advanced sensors and controls to manage feed rate and blade speed. This ensures consistent cutting quality, crucial for high-volume production. The band saw’s automated system significantly reduces the need for operator oversight, enabling multitasking in the workshop
Versatility in Operation
Semi-automatic band saw machines offer a blend of automation and control. Its operation allows for manual adjustments and decision-making, providing a flexible solution for workshops handling variable job sizes and materials. The band saw in this category delivers versatility, as operators can adapt the machine’s settings for bespoke cutting tasks, achieving tailored results that automated systems may not readily provide.
Heavy duty band saw Types By Craftsmanship Design
90 Degrees Heavy duty Band Saw
A 90-degree cut is a common process for metal band saws, also known as a 0-degree cut or a right-angle cut. It is generally used to cut long materials into various short materials.
45 Degrees Mitering Heavy duty Band Saw
Before diagonal welding of metal materials such as profiles, 45 Degrees cutting is usually performed with Mitering cutting metal band saw. The cutting surface must be kept at a precise angle, clean and flat before it can be used in the butt welding process.
Heavy duty band saw Types By Feed Design
Auto Feed Heavy duty band saw
Automatic feeding is one of the features of the fully automatic heavy duty band saw. The feeding system of the metal band saw operates according to the instructions of the PLC system. No operator involvement is required.
Electric Feed Heavy duty band saw
Electric feed is used in traditional heavy duty band saw cutting operations. If you have a semi-automatic heavy duty band saw or a manual heavy duty band saw and want to give up manual pushing of materials, you can choose an electric feed frame. It is connected to the electronic control system of the metal band saw and completes electric feeding on the electrical operating console. More importantly, it can reduce the operator’s labor intensity and improve safety.
Manual Feed Heavy duty band saw
The manual feeding method means that when operating a semi-automatic heavy duty band saw or a manual heavy duty band saw, the material needs to be manually pushed to the cutting position of the metal band saw. If it is a lightweight material, it is less labor intensive. If it is heavy and large materials, the labor intensity will be very high.
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