the best band saw Machine factory In China
Large Band Saw
With over 40 years of band saw machine manufacture experience, LUBAN is honored to carry the TUV logo due to its adherence to TUV’s strict standards and regulations. We have been approved for 6 TUV certifications in a 20-year span.
large band saw
LUBAN is an band saw machine manufacturer that offers kinds of band saws. Our band saw factory in China offers high-performance metal band saws for industrial manufacturing.
LUBAN is also a supplier of seven types of large band saws, such as autotmatic band saws, semi-automatic band saws, horizontal band saws, miter band saws, industrial band saws, double columnm band saws, and metal band saw blades. The automatic type is often used in batch and mass production, whereas the semi-automatic is used in unfixed requirements and non-volume cutting.
Large band saws are essential tools for metal cutting, providing the capability to achieve precise and efficient cuts in metal materials. Their contributions to enhancing efficiency, productivity, and safety are invaluable. For professionals working with metal materials, large band saws remain a critical asset for achieving superior results and meeting the demands of diverse cutting needs.
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Circular cutting: ●1000mm
Square cutting: ■1000×1000mm
Circular cutting: ●800mm
Square cutting: ■800×800mm
Circular cutting: ●700mm
Square cutting: ■700×700mm
Circular cutting: ●600mm
Square cutting: ■600×600mm
Circular cutting: ●1000mm
Square cutting: ■1000×1000mm
Circular cutting: ●700mm
Square cutting: ■700W×700Hmm
Circular cutting: ●600mm
Square cutting: ■600W×600Hmm
Large band saw design
LUBAN Large band saws are specifically designed to handle oversized and heavy metal materials. Their robust construction, powerful motors, and large cutting capacities make them ideal for applications that involve substantial workpieces.
- Band saw components: saw beam, column, bed, bottom box, PLC system, hydraulic system, and transmission system.
- Band saw running: operate each function button.
- Band saw specifications: 280*280 - 2200*2200mm.
- Band saw features: it is widely used in industrial production and cutting of various metal materials.
Large band saw Parts
Large band saws are indispensable tools in the realm of metalworking. Their robust construction and versatile cutting capabilities make them vital assets in various industrial settings. This article explores the pivotal role that heavy-duty band saws play in achieving efficiency, precision, and productivity in metalworking processes.
Body
The bed of the large band saw is made of cast iron and is fixed on the base. The upright column is composed of two columns. The two columns serve as guide rails for the saw frame to support the up and down movement of the saw beam and ensure accurate guidance to ensure the stability of the saw blade. Normal cutting. In the middle is a clamping vise and a feeding table. In front of the vise is a workbench for receiving finished parts.
Band saw blade guide
The guide device is installed on the saw beam support plate of the large band saw. It consists of left and right guide arms and guide heads. Both the left and right guide arms can move along the dovetail. The guide device is used to change the installation angle of the saw blade so that the saw blade is perpendicular to the workbench.
Electrical control system
The electrical system of the large band saw consists of a control loop composed of an electrical box, a control box, a junction box, a travel switch, etc., which is used to control the rotation of the saw blade, the lifting and lowering of the saw beam, the clamping of the workpiece, etc., so that it can operate according to certain working procedures.
Transmission mechanism
The rotary motion of the metal band saw blade is driven by the main motor, pulley, and worm gear on the back of the metal band saw through a two-stage variable speed transmission to the driving wheel, and then the driving wheel and the band saw blade drive the passive wheel. The band saw blade operates at a total speed of Third gear.
Clamping mechanism
The right vise is fixed on the bed of the large band saw. The clamping screw rod passes through the inner hole of the hydraulic clamping cylinder. The left vise is connected by the screw rod and moves left and right along the guide rail. Press the clamping or unclamping button on the control panel to clamp or loosen the workpiece.
Hydraulic transmission system
The hydraulic transmission system of a large band saw is a hydraulic circuit composed of pumps, valves, cylinders, fuel tanks, pipelines and other components. It completes the lifting and lowering of the saw beam and the clamping of the workpiece under electrical control. Through the speed regulating valve, the feed speed can be adjusted steplessly to meet the cutting needs of workpieces made of different materials.
Large Band Saw: What It Is and What It Is Used for
Large band saws are essential tools in the metalworking industry, offering the capability to cut through large and heavy metal materials with precision and efficiency.
Large band saws are versatile and can cut a wide range of metal materials, including steel, aluminum, and various alloys. This versatility ensures their suitability for diverse industrial needs.
Large Band Saw: Component Configuration
LUBAN uses world-class power components to enhance the performance of automatic band saws.
- Electrical: Schneider, France
- Bearing: NSK, Japan
- PLC: Siemens, Germany
- Motor: Siemens, Germany
- Linear guide: Yinlei, Taiwan
- Reducer: Boxin, China
- Hydraulic system: LUBAN, China
Large Band Saw: Optional Configuration
Frequency conversion
The knob adjusts the speed of the band saw blade, and the speed range is 0-80m/min.
Large Band Saw: By Craftsmanship Design
90 Degrees Large Band Saw
A 90-degree cut is a common process for large band saws, also known as a 0-degree cut or a right-angle cut. It is generally used to cut long materials into various short materials.
45 Degrees Mitering Large Band Saw
Before diagonal welding of metal materials such as profiles, 45 Degrees cutting is usually performed with Mitering cutting large band saw. The cutting surface must be kept at a precise angle, clean and flat before it can be used in the butt welding process.
Large Band Saw: Types By Structure Design
Single-Column Large band saw
Its may be a budget-friendly pick, but with challenging materials, it can wobble, affecting cut accuracy. If your projects involve heavy or thick metals, this could mean more waste and redoing work, hitting your efficiency hard.
Scissor-Type Large band saw
It offer simplicity, yet the single pivot design struggles with consistency over time. This leads to more blade wear and potential inaccuracies, a costly downside when precision is your top priority.
Double Column Large band saw
It is the champions of consistency. With double columns for support, they bring you the stability needed for exact cuts, even on the most formidable metals. This means less waste, less blade changeover, and more confidence in every cut.
In the long run, a double column large band saw is a wise choice. It’s an investment in fewer interruptions, steady cutting, and reliable outcomes. It’s not just about what the machine does, but how it keeps your operations sharp, predictable, and cost-effective.
Large band saw: Types By Feed Design
Auto Feed Large band saw
Automatic feeding is one of the features of the fully automatic large band saw. The feeding system of the large band saw operates according to the instructions of the PLC system. No operator involvement is required.
Electric Feed Large band saw
Electric feed is used in traditional large band saw cutting operations. If you have a semi-automatic large band saw or a manual large band saw and want to give up manual pushing of materials, you can choose an electric feed frame. It is connected to the electronic control system of the large band saw and completes electric feeding on the electrical operating console. More importantly, it can reduce the operator’s labor intensity and improve safety.
Manual Feed Large band saw
The manual feeding method means that when operating a semi-automatic large band saw or a manual large band saw, the material needs to be manually pushed to the cutting position of the large band saw. If it is a lightweight material, it is less labor intensive. If it is heavy and large materials, the labor intensity will be very high.
Factors To Consider When Purchasing A Large Band Saw
What is a large band saw used for? Is it to increase production or improve cutting accuracy? Is it used for material cutting?
Purpose
What is a large band saw used for? Is it to increase production or improve cutting accuracy? Is it used for material cutting?
Type
The type of large band saw affects the cutting results, and you need to choose the right one based on the characteristics of the material. Additionally, the wrong type of band saw may result in an inability to cut properly.
Some types of band saw machines are suitable for cutting bars, profiles, pipes, and H-beams. Some types are suitable for cutting sheet metal. Understanding the type and how it works with metallic materials is an important consideration.
Structure
Different large band saws sructures indicate different rigidities. It is also a reflection of the technical capabilities of the band saw manufacturer. From the original intention of R&D and design to the user’s use effect, it basically determines everything.
Drive
If you require throughput, drive is a factor worth considering. Heavy materials require a large band saw, while light materials are suitable for small to medium-sized band saw machines. Of course, you also need to select the specifications of the band saw according to the cutting size of the material.
Material
The material of the large band saw is important because it ensures the band saw’s stability and long-term operation. Choosing inferior materials means a shortened lifespan for your band saw.
Performance
If you’re looking for performance, the component configuration of your large band saw is quite important. For example, core configurations such as electrical, PLC system, hydraulic system, motor, reducer, etc., their origin, brand, specifications and coordination greatly affect the cutting efficiency of materials.
In addition, these core configurations are the main source of the quality performance of the band saw machine.
Feeding
According to different large band saw specifications, different feeding racks need to be selected. You can decide whether to use manual or electric based on the material. If it is made of light material, you can choose from both; if it is made of heavy material, it is recommended that you choose the electric one. Its use in conjunction with a band saw will allow you to better reduce labor intensity and make it easier and more convenient.
Industry Standard
Large Band saws follow certain standards. With this in mind, there are standards for band saw materials. There are standards for the production of band saws. It is important that band saws comply with the strict regulations imposed by international agencies. This ensures safe use and fulfillment of cutting requirements for band saw users.
Band saw supplier
When considering purchasing a band saw machine, the band saw supplier is the point of contact. The band saw supplier should provide the customer with the appropriate band saw manufacturer.
The former is responsible for informing customers of industry standards and other considerations. He should be able to provide the right product at the right price. He should also understand the customer’s needs and the right type of band saw for a specific industrial application.
Why Choose A Large Band Saw?
An Expert's Advice
Investing in the right large band saw is pivotal.
It can transform your production by reducing costs, improving efficiency, increasing profits, and speeding up deliveries. However, to reap these rewards, you must select a machine that aligns perfectly with your requirements and upholds unwavering quality. This is the starting point.
Efficiency
When it comes to high-volume cutting, the large band saw stands out for its efficiency. This type of band saw minimizes waste with its precision cutting, offering a cost-effective solution for your fabrication needs. Its capability to handle large stock and maintain a uniform cutting performance is pivotal in industrial settings.
Precision
The design of large band saw allows for precise control over the cutting process, which is critical when exact measurements are a must. Ensuring that each cut is as accurate as the first, making it indispensable for machine tool traders who demand perfection.
Durability
Durability is a cornerstone of large band saw’s construction. Built to withstand rigorous use, the components of these machines resist wear and tear, translating to fewer breakdowns and maintenance interruptions. This means a reliable tool that upholds continuous operation with less downtime.
Safety
With operator safety in mind, large band saw incorporate various features to protect users. These include automatic shut-offs and blade guards, which not only ensure the well-being of the operator but also contribute to the smooth functioning of the production line. This commitment to safety is crucial for machinery traders who prioritize worker protection.
Cost
The cost-effectiveness of employing a large band saw in your operations is undeniable. Its energy-efficient design reduces operating costs, while the machine’s multi-functionality means it can replace several other machines. For machinery traders, this equates to a smart, long-term investment that can significantly enhance your customers’ operational profitability.
What to Look for in a band saw machine Supplier / Manufacturer
Industrial certifications
A good band saw machine supplier or manufacturer should have industrial certifications. This shows that the products available are of top quality because these have passed rigid regulations. The industrial certifications imply that the work area has been checked and assessed according to the requirements of the governing body.
Variety of band saw machines
A good band saw machine supplier has a wide array of band saw machine and band saw components. The manufacturer should have clear and reachable timelines expectations. Furthermore, with a large inventory, the manufacturer assures the customer that the component needed is readily available.
After-sales service
A band saw machine need repairs. A great band saw machine supplier should give after-sales services.
Commitment to safety
Safety is an issue in process industries. Because of that, regulations become more strict and change every now and then. A good supplier of band saw machine should be able to adhere to these changes.
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- +86 182 6527 8599
- +86 182 6527 8599
- luban@lubansaws.com
